Product Description
This advanced PET Bottled Juice Filling System/Tea Production Line is specifically engineered for high-efficiency washing, filling, and capping of PET bottles. It is ideal for hot filling applications including fruit juices, tea drinks, and various energy drinks. With minor adjustments to spare parts, the system is also perfectly capable of filling pure and mineral water.
1
Rinsing System
Spring cramps are utilized during bottle washing, allowing empty bottles to turn 180° along the conveying rail. It features dual internal and external washing cycles for maximum hygiene. The high-quality SUS304 bottle clips ensure durability and food-grade safety.
2
Filling System
The filling structure is designed with a "zero dead angle" approach for superior hygiene. It features automatic liquid level control with a precision of ±2mm. The system supports juice and hot beverage backflow to maintain consistent filling temperatures.
3
Capping System
The screw capping mechanism uses advanced magnetic torque technology, allowing for stepless power adjustment. This ensures caps are secured reliably without damage. The system includes photoelectrical control to halt operation if caps are missing or defective.
Technical Specifications
| Model |
CGF12125 |
CGF18186 |
CGF24248 |
CGF323210 |
CGF404012 |
CGF606015 |
CGF808020 |
| Heads (W-F-C) |
12-12-5 |
18-18-6 |
24-24-8 |
32-32-10 |
40-40-12 |
60-60-15 |
80-80-20 |
| Capacity (600ml B/H) |
2000-4000 |
5000-7000 |
8000-12000 |
12000-15000 |
16000-20000 |
25000-30000 |
35000-40000 |
| Bottle Spec (mm) |
φ=50-110, H=170-330mm | 330-2250ml |
| Motor Power (kw) |
2.2kw |
2.2kw |
3kw |
5.5kw |
7.5kw |
15kw |
19kw |
| Weight (kg) |
2500 |
3500 |
4500 |
6500 |
8500 |
11000 |
12800 |
Frequently Asked Questions
Q1: What types of beverages can this machine handle?
A: The machine is designed for hot filling of fruit juices, tea drinks, and energy drinks. It can also be adapted for mineral and pure water filling.
Q2: Does the system support different bottle sizes?
A: Yes, it is compatible with PET bottles ranging from 330ml up to 2250ml, with bottle diameters between 50-110mm.
Q3: How precise is the filling process?
A: The filling accuracy is controlled within ±2mm thanks to the automatic liquid level control and advanced valve design.
Q4: What are the main components of the filling line?
A: The system follows a 3-in-1 structure comprising a rotary rinser, a rotary filler, and a rotary capper, integrated with an efficient infeed and outfeed system.
Q5: What brand of electrical components are used in the machine?
A: We use high-quality international brands including Mitsubishi for PLC and Inverters, Siemens for the main motor, and Schneider for electrical components.
Q6: Is the machine hygienic for food production?
A: Yes, the structure is designed with SUS304 stainless steel for all contact parts, ensuring a "zero dead angle" for maximum hygiene and easy cleaning.
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