The 3-in-1 filling machine combines rinsing, filling, and capping processes into a single automated system. It is specifically designed for mineral water, pure water, and other non-carbonated drinking water in PET bottles ranging from 200ml to 2L, with capacities from 2,000 to 42,000 BPH.
Equipped with 32 rinsing nozzles, the bottle clamp holds the neck and rotates it 180° to face downward. High-pressure spray ensures the inner wall is thoroughly cleaned before being returned to an upright position for filling.
High-precision filling valves ensure accurate liquid levels with zero loss. The system features a "no bottle, no fill" mechanism. Stainless steel construction and conical sealing surfaces allow for easy cleaning and maintenance.
The capping head utilizes a constant torque device to ensure consistent quality. An anti-rotation knife keeps the bottle neck stable during the high-speed screwing process, ensuring a leak-proof seal every time.
| No. | Component Name | Brand |
|---|---|---|
| 1 | Main Motor | ABB |
| 2 | Cap Unscrambler Motor | FEITUO |
| 3 | Conveyor Motor | FEITUO |
| 4 | Rinsing Pump | CNP |
| 5 | Inverter | MITSUBISHI |
| 6 | PLC Control | SIEMENS |
| 7 | Touch Screen | SIEMENS |
| 8 | Electrical Contacts | SIEMENS / OMRON |
| 9 | Sensors | TURCK |
Includes raw water tanks, silica sand filters, active carbon filters, reverse osmosis (ultrafiltration), and UV sterilizers to ensure the highest water purity.
Automatic preform loading and heating system with low energy consumption. High-speed alignment ensures steady supply to the filling station.
Full-automatic PLC control with an adjustable blade base. Features sensor-controlled label insertion to ensure "no bottle, no label" operation.
| Model | Washing/Filling/Capping Nos | Capacity (BPH) | Power (KW) | Dimensions (m) |
|---|---|---|---|---|
| XGF16-16-5 | 16-16-5 | 8000 | 2.2 | 2.9*2.2*2.8 |
| XGF24-24-8 | 24-24-8 | 12000 | 2.2 | 2.9*2.2*2.8 |
| XGF32-32-8 | 32-32-8 | 15000 | 3.0 | 3.4*2.6*2.8 |
| XGF40-40-10 | 40-40-10 | 18000 | 7.5 | 4.4*3.3*2.8 |
| XGF50-50-15 | 50-50-15 | 24000 | 7.5 | 4.7*3.6*2.8 |


