Fully Automated Pet Water Bottle Filler and Capper System

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Fully Automated Pet Water Bottle Filler and Capper System

Customization:	Available
After-sales Service:	Availabel
Warranty:	2 Years

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Product Description

Fully Automated Water Bottle Filling System

Basic Specifications

Model NO.

CGF

Type

Water Filling Machine

Automatic Grade

Fully Automatic

Material Type

Liquid

Filling Valve Head

Multi-Head

Dosing Device

Capacity Cup

Filling Principle

Pressure

Structure

Rotary

Packaging

Bottle (Plastic)

Material

SUS304/316

Filling Volume

200ml-2L

Capacity

1000bph-24000bph

Function

Rinsing, Filling, Capping

Control

PLC (Siemens)

HS Code

8422301090

Technical Parameters

Model	CGF8-8-3	CGF14-12-5	CGF18-18-6	CGF24-24-8	CGF32-32-10	CGF40-40-10
Capacity (500ml/h)	1000-2000	2000-4000	4000-8000	8000-12000	12000-15000	15000-18000
Bottle Diameter (mm)	¢49-¢116
Bottle Height (mm)	160-320
Compressed Air (MPa)	0.2-0.8
Total Power (kw)	3.8	4.5	4.8	5.5	7	8.2
Weight (kg)	2880	3050	4300	6400	7450	8550

I. Water Treatment System

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1. Water Source Pump: High-quality Nanfang or customized pumps.

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2. Silica Sand Filter: Removes impurities, suspended solids, and organic substances using renewable quartz sand.

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3. Active Carbon Filter: Effectively adsorbs organic compounds, pesticides, and dyes, reducing TOC.

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4. Sodium Ion Exchanger: Removes calcium and magnesium to prevent scale formation.

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5. Precision Filter: Uses PP membranes (<0.1um) to intercept microorganisms and particles.

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6. Reverse Osmosis (RO): High-pressure system intercepts substances larger than 0.0001 micron.

II. Washing Filling Capping 3-in-1 System

The CGF series adopts a suspension design, allowing for seamless transitions between different bottle sizes. It integrates rinsing, filling, and capping into a single automated workflow.

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Rinser: Stainless steel rinsing tubes and accurate nozzles ensure complete inner bottle cleaning while saving water.

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Filler: High-speed gravity flow valves ensure accuracy within ± 2mm with no liquid loss.

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Capper: High-quality Zinc and Bronze capping heads with a cap broken ratio under 0.2%.

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Smart Control: Advanced PLC technology (Mitsubishi/OMRON) for fully automated operation.

III. Automatic Labeling & Packaging

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Options include PVC sleeve labels, BOPP hot glue labels, adhesive labels, and wet glue labels. Final packaging options include film shrink machines or carton box packaging.

IV. Conveying System

Equipped with brand motors and high-speed belts, our conveying system ensures smooth bottle transport. The system is fully integrated with the host PLC for synchronized speed control.

V. Bottle Blowing Machine

This servo-driven machine breaks through traditional design by using mechanical cam control to integrate movements. Features include:

No need for low-pressure air compressors.
Quick-change mold system (under 20 minutes).
Full servo motor electrical control for stability.

Frequently Asked Questions

What is the production capacity range of this machine?

The CGF series offers a wide range of production capacities, from 1,000 bottles per hour (bph) up to 24,000 bph, depending on the specific model and bottle size.

Can this machine handle different bottle sizes and shapes?

Yes, the machine is designed with a suspension bottleneck-clamping technology, allowing it to handle both round and square PET bottles ranging from 200ml to 2 liters with minimal adjustments.

What materials are used for the parts in contact with water?

All components in direct contact with the liquid are made from high-grade SUS304 or SUS316 stainless steel to ensure food safety and corrosion resistance.

Is the filling process accurate enough to prevent liquid loss?

Absolutely. The high-speed gravity flow filling valves ensure a highly accurate filling volume with a difference within ±2mm, preventing any liquid wastage.

What kind of control system does the machine use?

The machine utilizes an advanced PLC automatic control system (typically Siemens, Mitsubishi, or OMRON) to manage the entire rinsing, filling, and capping process through a user-friendly interface.

Does the water treatment system meet international standards?

Yes, our multi-stage treatment system—including sand filters, carbon filters, RO membranes, and UV sterilizers—is engineered to produce pure drinking water that meets stringent quality standards.